Reduce the cost of parylene coatings with a custom process developed by experts.
Engineering Parylene for Manufacturability
Optimize the production of your parylene-enhanced products
Parylene Engineering Lab™ brings people, resources and know-how together to ensure that today’s most exciting innovations make it to market. Our engineers help you convert your cutting-edge product design into a documented, engineered and manufacturable parylene-enhanced product. Whether you are at an initial concept or already at commercialization, we will help develop a custom manufacturing process that is appropriate for the capabilities and production quantities you expect.
Experts in Parylene Process Engineering
Go from design to manufacturing faster
Move quickly towards scalable parylene production with help from seasoned process experts. Our engineers’ focus on manufacturability provides customers with key insights into cost improvements along the way. This includes executing unique test protocols to assess certification risks early in the product development lifecycle, helping you reduce speed-to-market.
Dedicated Engineering Resources
Access superior capabilities and know-how from parylene experts.
Our in-house Parylene Engineering Lab™ engineers handle the prototyping, process development and pilot production necessary to get your product ready to launch. Our team’s combination of experience, technical know-how and state-of-the-art resources enable us to produce exceptional results across a broad range of manufacturing environments and industries.
Optimize your process flow.
Ensure quality standards.
Get complete control.
Rapid prototyping to test parylene as a solution
Development of robust masking and fixturing methods for reliable production
Delivery of proof of concept parts for quality feedback
Adhesion promotion process development and testing
Repeatability and prevalidation studies to demonstrate the processes ability to meet coating specifications and quality standards
Coating runs that can be used for biocompatibility testing
QMS documentation for all processes: Work Instructions, Training Checklists, Inspection Method and Workmanship Standards.
Work with customers to develop Master Validation Plan (MVP), Operational Qualification (OQ), and Performance Qualifications (PQ) documentation.
Dedicated Pilot line at VSi for process qualification
Processing of OQ and PQ parts according to validation plan.
Parylene process OQ/PQ report submitted for parts ran at VSi.
Evaluate and document potential risks and failures using Process Failure, Modes and Effects Analysis (PFMEA)
Perform and document Gauge Repeatability and Reproducibility (GR&R) for measurement methods.
Economic analysis report to estimate operating and capital expenses for bringing parylene in-house
Facility Requirements Document including recommended layout, power requirements, ventilation requirements, safety requirements, and capacity requirements
SDS documentation for all chemicals and consumables used in the process
Bill of Materials (BOM) for all operations
Custom fixture drawings and CAD files
Preventative Maintenance schedules and work instructions for machine maintenance
Recommended calibration and verification schedules for all equipment
Training of site personnel at VSi’s facility and remote training at customers site
Perform and report IQ acceptance on associated equipment.
Assist customers site team to ensure process acceptance and qualification.
Hands-on training for process and equipment troubleshooting.
Routine and comprehensive maintenance training.
Continued support including engineering optimization and continuous improvement
Training certifications for onsite operators, technicians and engineers.
Ramp-up production support
On-site support for troubleshooting, comprehensive PM
Consigned spare parts inventory