Parylene
Engineering Lab

Simplify parylene coatings with a custom process developed by experts.

Engineering Parylene for Manufacturability

Optimize the production of your parylene-enhanced products

Parylene Engineering Lab™ brings people, resources and know-how together to ensure that today’s most exciting innovations make it to market. Our engineers help you convert your cutting-edge product design into a documented, engineered and manufacturable parylene-enhanced product. Whether you are at an initial concept or already at commercialization, we will help develop a custom manufacturing process that is appropriate for the capabilities and production quantities you expect.

Experts in Parylene Process Engineering

Go from design to manufacturing faster

Move quickly towards scalable parylene production with help from seasoned process experts. Our engineers’ focus on manufacturability provides customers with key insights into cost improvements along the way. This includes executing unique test protocols to assess certification risks early in the product development lifecycle, helping you reduce speed-to-market.

Dedicated Engineering Resources

Access superior capabilities and know-how from parylene experts

Our in-house Parylene Engineering Lab™ engineers handle the prototyping, process development and pilot production necessary to get your product ready to launch. Our team’s combination of experience, technical know-how and state-of-the-art resources enable us to produce exceptional results across a broad range of manufacturing environments and industries.

Engineering Capabilities

PROCESS
DEVELOPMENT

Optimize your process flow.

QMS &
QUALIFICATION

Ensure quality standards.

EQUIPMENT
INTEGRATION

Get complete control.

PROCESS
DEVELOPMENT

GET STARTED

Rapid prototyping to test parylene as a solution

Development of robust masking and fixturing methods for reliable production

Delivery of proof of concept parts for quality feedback

Adhesion promotion process development and testing

Repeatability and prevalidation studies to demonstrate the processes ability to meet coating specifications and quality standards

Coating runs that can be used for biocompatibility testing

Process Optimization

 

QMS &
QUALIFICATION

GET STARTED

QMS documentation for all processes: Work Instructions, Training Checklists, Inspection Method and Workmanship Standards.

Work with customers to develop Master Validation Plan (MVP), Operational Qualification (OQ), and Performance Qualifications (PQ) documentation.

Dedicated Pilot line at VSi for process qualification

Processing of OQ and PQ parts according to validation plan.

Parylene process OQ/PQ report submitted for parts ran at VSi.

Evaluate and document potential risks and failures using Process Failure, Modes and Effects Analysis (PFMEA)

Perform and document Gauge Repeatability and Reproducibility (GR&R) for measurement methods.

EQUIPMENT
INTEGRATION

GET STARTED

Economic analysis report to estimate operating and capital expenses for bringing parylene in-house

Facility Requirements Document including recommended layout, power requirements, ventilation requirements, safety requirements, and capacity requirements

SDS documentation for all chemicals and consumables used in the process

Bill of Materials (BOM) for all operations

Custom fixture drawings and CAD files

Preventative Maintenance schedules and work instructions for machine maintenance

Recommended calibration and verification schedules for all equipment

Training of site personnel at VSi’s facility and remote training at customers site

Perform and report IQ acceptance on associated equipment.

Assist customers site team to ensure process acceptance and qualification.

Hands-on training for process and equipment troubleshooting.

Routine and comprehensive maintenance training.

Continued support including engineering optimization and continuous improvement

Training certifications for onsite operators, technicians and engineers.

Ramp-up production support

On-site support for troubleshooting, comprehensive PM

Consigned spare parts inventory

Ready To Get Started?

You have options in your parylene coatings.

PARYLENE
THAT FITS YOUR
BUSINESS

COATING AS A SERVICE

Coat Your Parts
at VSi

LEARN MORE

COATING EQUIPMENT

Coat Parts at
Your Facility

LEARN MORE

PARYLENE

THAT FITS YOUR

BUSINESS

COATING AS A SERVICE

Coat Your Parts
at VSi

LEARN MORE

COATING EQUIPMENT

Coat Parts at
Your Facility

LEARN MORE