THE SIMPLEST WAY TO ASSESS IF PARYLENE FITS YOUR PROJECT
Is Parylene The Right Choice For Your Application?
Selecting the optimal coating for your specific application is critical. That’s why we conduct a comprehensive analysis of your specific needs, including:
Technical Review
We examine your components, operating environment and performance requirements to identify potential challenges and opportunities.
Material Compatibility
We assess the compatibility of parylene with your substrate material to prevent adhesion issues and ensure long-term performance.
Cost-Benefit Analysis
We evaluate the overall cost-effectiveness of parylene compared to alternative coating options, considering factors such as material costs, processing time and potential performance improvements.
We Make Parylene Easy
Our step-by-step evaluation process takes the guesswork out of parylene coatings.
Streamlined Evaluation
Make confident decisions with a streamlined evaluative process tailored to your application.
Expert Guidance
Gain access to experts who can provide clear guidance and actionable insights for your specific needs.
Results-Driven Insights
Ensure parylene makes sense for your components with precise evaluation done at our state-of-the-art facility.
A Collaborative Approach To Problem Solving
At VSi Labs, we’re committed to a collaborative partnership. Together, we’ll achieve optimal coating solutions through:
Rapid Prototyping
We swiftly develop and test prototypes to ensure parylene is the ideal choice for your application.
Iterative Refinement
Working closely with your team, we continuously refine the coating process based on your feedback.
Fast Turnaround
Expect both prototypes and production-ready parts delivered on an expedited timeline.
A Collaborative Approach To Problem Solving
At VSi Labs, we’re committed to a collaborative partnership. Together, we’ll achieve optimal coating solutions through:
Rapid Prototyping
We swiftly develop and test prototypes to ensure parylene is the ideal choice for your application.
Iterative Refinement
Working closely with your team, we continuously refine the coating process based on your feedback.
Fast Turnaround
Expect both prototypes and production-ready parts delivered on an expedited timeline.
Steps to Parylene Production
VSi Labs simplifies parylene coating
VSi LABS
Find out if parylene is the right solution for your application.
QMS
Ensure the quality and reliability of the final product.
PRODUCTION
Produce consistent, high-quality parylene coatings to meet demand.
VSi
LABS
Get clear feedback on whether parylene is right for your product or part. You provide proof of concept parts for testing and we’ll provide initial cost estimates to help you make an informed decision.
Rapid prototyping to test parylene as a solution.
Development of robust masking and fixturing methods for reliable production.
Delivery of proof of concept parts for quality feedback.
Adhesion promotion process development and testing.
Repeatability and prevalidation studies to demonstrate the processes ability to meet coating specifications and quality standards.
Coating runs that can be used for biocompatibility testing.
Process Optimization.
QMS &
QUALIFICATION
If parylene is the right solution for your product, we move to build a robust and efficient process with the right quality controls and documentation.
QMS documentation for all processes: Work Instructions, Training Checklists, Inspection Method and Workmanship Standards.
Work with customers to develop Master Validation Plan (MVP), Operational Qualification (OQ), and Performance Qualifications (PQ) documentation.
Dedicated Pilot line at VSi for process qualification
Processing of OQ and PQ parts according to validation plan.
Parylene process OQ/PQ report submitted for parts ran at VSi.
Evaluate and document potential risks and failures using Process Failure, Modes and Effects Analysis (PFMEA)
Perform and document Gauge Repeatability and Reproducibility (GR&R) for measurement methods.
COATING
PRODUCTION
After the process is qualified and locked, we expertly apply parylene coatings to your components.
Prepare components to ensure optimal adhesion and precise application through meticulous cleaning and masking.
Custom design fixtures to optimize coating uniformity and efficiency during the loading process.
Monitor key parameters to guarantee consistent, high-quality coatings throughout the controlled deposition process.
Post-process thoroughly to maintain stringent quality standards with demasking, inspection, and verification.
Assure comprehensive quality to ensure reliable performance and traceability with rigorous testing, documentation, and secure packaging.
Continued support including engineering optimization and continuous improvement.